DFM Engineer

  • Noida, Uttar Pradesh, India
  • Full-Time
  • On-Site

Job Description:

Job Description

  • Support PCBA Design for Manufacturability (DFM/DFx), NPI, and SMT process development for high-volume electronics manufacturing.

  • Participate in development and NPI builds, supporting PCBA manufacturing readiness, build execution, issue resolution, and process qualification.

  • Oversee PCBA subcontractors and manufacturing partners to maintain approved process parameters, test procedures, quality standards, and build readiness.

  • Provide technical guidance on SMT processes including solder paste printing, surface mounting, SPI, AOI, reflow, underfill, thermal gel application, waterproofing, tooling, fixtures, solder deposition, and volume rework.

  • Develop and improve PCBA manufacturing workflows, including acceptance testing, line startup, process qualification, and sustaining support.

  • Lead continuous improvement activities focused on lean manufacturing, cycle-time reduction, process yield, failure analysis, root-cause resolution, quality improvement, and cost reduction.

  • Evaluate and implement cost opportunities through process optimization and yield improvement while maintaining required quality standards.

  • Support onsite development and sustaining builds and coordinate closely with multidisciplinary engineering, manufacturing, quality, supplier, and operations teams.


Key Requirements

  • Bachelor’s degree in Mechanical, Chemical, or Industrial Engineering, or equivalent practical experience.

  • 4+ years of hands-on NPI experience in SMT within a manufacturing facility, with strong PCBA process knowledge.

  • Proficiency in core SMT processes including solder paste printing, surface mounting, SPI, AOI, reflow, underfill, and thermal gel application.

  • Proven experience developing PCBA manufacturing workflows, including acceptance testing, line startup, process qualification, rework, and underfill.

  • Demonstrated success delivering measurable improvements in SMT efficiency, process yield, quality, cycle time, and cost reduction.

  • Strong technical communication skills for collaborating across multidisciplinary teams, including engineering, manufacturing, quality, operations, suppliers, and vendors.

  • Hands-on experience with process troubleshooting, failure analysis, root-cause resolution, and structured problem-solving in a manufacturing environment.

  • Ability to support onsite development and sustaining builds at manufacturing locations.


Preferred Experience

  • Familiarity with Quality Control frameworks including SPC, QC 7 tools, and Six Sigma methodology.

  • Experience with lean manufacturing and continuous improvement in SMT/PCBA operations.

  • Experience with tooling, fixtures, solder deposition, waterproofing, and volume rework processes.

  • Experience supporting multiple development or manufacturing programs and coordinating resource, schedule, and priority tracking.

  • Strong DFx, process/test development, and cross-functional problem-solving capability.